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What is Sublimation Printing and How Does it Work?

Sublimation printing is a digital printing process that uses heat, pressure, and time to transfer dye onto different materials.

Here’s the full process:

  1. You print a design onto special transfer paper using sublimation inks
  2. Then, you place the printed paper onto a product and heat it with a heat press
  3. The heat, pressure, and time turns the inks into a gas, and the material absorbs them
  4. As a result, you get a permanent, vibrant print that won’t fade or crack over time

Now that you know how sublimation printing works, let’s go through the pros and cons of this printing technique, starting with the benefits.

1. Vibrant and detailed printing results

What’s most exciting about sublimation printing is the ability to produce vibrant, detailed prints with sharp lines and unfaded colors. Keep in mind, though, that results may vary depending on the material’s surface. For example, on fuzzy surfaces, small details might not come out as sharp.

2. Print durability

An important thing to note about dye sublimation is that the ink isn’t just applied on top of the material. Instead, it sinks in, becoming an integral part of it. That’s why a sublimation print won’t fade or wash off, lasting much longer than a screen print or a DTG print.

3. Quick turnaround time

Another pro of sublimation printing is its quick turnaround time. Because the printing process is digital and doesn’t require creating a physical screen or plate, sublimation printers can quickly produce high-quality prints and require less manual labor than, for example, screen printing.

4. Variety of products

When it comes to the choice of materials, sublimation is versatile and gives you lots of room for creativity. You can make custom clothing, bags, mugs, mousepads, and more.

5. No order minimums

Run your business or organization without worrying about meeting a minimum order requirement. This also gives room for experiments—you can test products to find the ones your customers like without investing too much into inventory.

6. Eco-friendliness

The final benefit of sublimation printing is that it’s a relatively eco-friendly printing process. Unlike traditional printing methods that use water-based inks and solvents, sublimation printing uses dry inks. The dry inks are infused into the material while being printed, resulting in minimal waste and reduced environmental impact. In addition, it reduces the amount of wasted ink by only applying it to the areas needed.

Sublimation vs Screen Printing

Sublimation and Screen printing are both popular methods of transferring designs onto fabric, but they have several key differences:

  • Number of colors. With sublimation, your design can contain an unlimited number of colors. Screen printing is limited to one or a few colors.

  • Material. Sublimation works best with polyester and other synthetic fabrics, while screen printing works on natural materials such as cotton, linen, and rayon.

  • Print area. Sublimation is ideal for creating seam-to-seam prints on garments, while with screen printing you’ll always be constrained to a smaller printing area.

  • Setup time. Sublimation requires less setup time and is better suited for printing custom one-off products than screen printing

Top Brands For Customizing

WHY CHOOSE US?

  • Excellent Transparency and Customer Service
  • Low Minimum Order Quantities
  • Fast Turnarounds
  • Digital Proofs for Approvals
  • Higher Flexibility on Available Decoration Types and Placements

Let’s Get Started

Want to know more about how we create your custom apparel designs or how to start an order? Fill out the form and one of our design specialists will reach out to you as soon as possible. You can also check out our FAQ for more answered questions. 

All we need are your ideas. What will we create for you?

Already have your t-shirts and ready to print? You provide the graphic and leave the printing to us.

Contact US

602-354-7711 • info@phxteamsports.com